Once the piece is removed from the mold, it is left to dry. Drying or "curing" time can range from 24 - 48 hours, depending on the warmth of the room and the size of the piece. The piece is now considered to be greenware or the “raw” form of cast earthenware.

Cleaning:

Once the greenware has fully dried, there is a flashing or seam caused by the mold that is then shaved off. Sanding of the seams is the next part of the process. After sanding, the dust is blown off with an air compressor. A mixture of water and vinegar is applied with a soft sponge to remove any excess dust and finger prints that may cause “hot spots” on the piece. A ”hot spot” is an area on the piece caused by oil and/or dust, where glaze is repelled or will not adhere to the piece. This must be carefully avoided at all times during the creation of the piece.

Greenware Decoration:

Now that the piece has been properly cast and cleaned, it must undergo the decoration and firing process. Under glazing or “One Stroke” is applied to the raw, set clay in the preparation of earthenware china. This paint is actually comprised of colored clay that has different techniques for application. It can be applied as brush work out of the bottle (one coat for a translucent look or two coats for opaque coverage.) When the paint is diluted it can also be used as an antiquing medium. This will will settle in to any inset design, enhancing the detail of the piece. Brenda usually applies this paint through an airbrush which is an altogether different technique. An airbrush is a small, pen-like instrument that uses air pressure to spray a fine, constant mist of liquid or under glaze evenly onto the surface in question. The piece, when coated, is then ready for the first firing.

For more information please visit the "First Firing" link on the left.